Boston Gaylords

48 x 40 x 48 gaylord box: specs and uses

A 48 x 40 x 48 gaylord is the tall version of the standard box: about 53.3 cubic feet on the same 48 x 40 pallet. It is for light, bulky goods that fill the space before they fill the rating.

48 in across the pallet48 inhigh3-wall corrugated
48 x 40 x 48: 48 x 40 x 48 inches

Height buys volume, not strength

Making a box taller on the same pallet adds 33 percent more room than the 36-inch version and adds nothing to the rating on the maker's sheet, which stays at 1,500 lb for triple wall. That tells you who this box is for: loads that are light for their size, like foam, film, textile bundles and empty containers going somewhere else. Container Exchanger notes common heights of 34 to 40 inches for three-wall and 36 to 46 inches for five-wall boxes, so a 48-inch box is at the top of the range.

Wall count matters more here

A tall wall is a long column and buckles more easily under a load or in a stack. If you plan to stack loaded boxes, ask for four-wall or five-wall construction and a full flap bottom, and ask about the stacking limit before you build a tower. The wall-count guide covers the ranges makers publish.

Space on the dock

Standing, this box takes 1.97 cubic yards. Two of them fill a yard of dumpster space that a single 48 x 40 x 36 only partly uses. Knocked down, height does not hurt: a flat box is a panel as tall as the box and a couple of inches thick, so tall empties lean and stack well.

Stack arithmetic for the 48 x 40 x 48

One standing 48 x 40 x 48 takes 53.3 cubic feet. Ten of them take 533 cubic feet, or 19.74 cubic yards, which is why a short run of empties from a 48 x 40 pallet dock can fill a container. Knocked down, the same ten collapse into a slab about 9.6 inches thick, assuming three walls and the calculator's default of 0.16 inch of board per layer. Measure your own board before relying on that figure.

48 x 40 x 48: standing and knocked-down volume, three-wall assumption
BoxesStanding, cu ftStanding, cu ydFlat, cu ftFlat stack, in
153.31.972.31
5266.59.8711.74.8
1053319.7423.59.6
251,332.549.3558.724
502,66598.7117.348

Questions

Is taller always better?
No. It adds volume but not rating. For dense loads choose a shorter box; for light bulky loads choose a taller one.
Which wall count should I ask for?
Four-wall or five-wall for stacking or for anything heavy. Two-wall and three-wall are fine for light loads you will not stack.

Sources

Each read on November 11, 2026.

  1. Uline, 1100 lb triple-wall boxes
  2. Container Exchanger, the gaylord box: everything you need to know
48 x 40 x 48 at a glance
ItemDetail
Footprint48 x 40 pallet
Inside size, inches48 x 40 x 48
Volume53.3 cubic feet
Cubic yards1.98
Listed capacity1,500 lb, triple wall, Uline listing
Typical loadsbulky light goods, foam and film, textile bundles, and empty containers

The request

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